Mechanical Integrity Engineer
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Equipment Maintenance Engineer
The Maintenance Engineer for Equipment collaborates with colleagues in Operations, Repair, Technology, and HSE to guarantee secure, dependable, effective, and efficient plant operations.
The role holder must strategize and execute mechanical and structural engineering tasks for the Ashtabula Facility to make sure that both external legal mandates and internal INEOS Enterprises guidelines are adhered to, and that the existing and future objectives for asset state and integrity are met. The individual will be designated as the Asset Engineer according to the INEOS Enterprises, HSE & Engineering Standards.
Specifically, the role holder concentrates on the following functional responsibilities:
1. Encourage HSE Excellence
Promote the 20 principles of process and behavioral safety and adhere to life-saving rules
Report incidents, near misses, and hazard identifications, and conduct investigations onsite with appropriate conclusions and sustainable actions.
Ensure workplace practices align with established guidelines (IGGN).
Performance Metrics – TRIR
2. Engineering Standard Upkeep:
Sustain plant mechanical and structural engineering standards to comply with defined legal and INEOS standards.
Complete comprehension and implementation of relevant legal requirements, codes, and engineering standards/processes
Maintain list of coded vessels and corresponding documentation.
Ensure technical guidance for repair plans/designs satisfies local, national, and INEOS standards.
Main contact for regulatory agencies regarding equipment design and codes.
Performance Metrics – Number of Audit findings, AsCare Score, 10P Audit Score (relevant areas)
3. Management of the Mechanical Integrity Program:
Outline, implement, and supervise programs to ensure assets and protective systems are well-maintained.
Keep an up-to-date list of critical assets and protective systems.
Ensure inspection routines for critical assets and protective systems are outlined and working as intended.
Analyze and apply inspection findings to continually enhance asset maintenance.
Performance Metrics – Downtime related to asset integrity, adherence to MI program budget
4. Asset Performance, Maintenance, and Asset Engineer:
Lay out and enact asset maintenance programs and protocols to uphold or boost asset condition and performance as well as develop plans to enhance equipment integrity.
Oversee preventative and predictive maintenance programs linked to mechanical integrity.
Collaborate with the operations and repair teams to fully grasp breakdown issues and to back the development of equipment-specific policies and design changes to enhance asset integrity.
Conduct an annual assessment of asset conditions for maintaining an asset life plan.
Serve as the asset engineer with overall responsibility for maintaining the site
1. Encourage HSE Excellence
Promote the 20 principles of process and behavioral safety and adhere to life-saving rules
Report incidents, near misses, and hazard identifications, and conduct investigations onsite with appropriate conclusions and sustainable actions.
Ensure workplace practices align with established guidelines (IGGN).
Performance Metrics – TRIR
2. Engineering Standard Upkeep:
Sustain plant mechanical and structural engineering standards to comply with defined legal and INEOS standards.
Complete comprehension and implementation of relevant legal requirements, codes, and engineering standards/processes
Maintain list of coded vessels and corresponding documentation.
Ensure technical guidance for repair plans/designs satisfies local, national, and INEOS standards.
Main contact for regulatory agencies regarding equipment design and codes.
Performance Metrics – Number of Audit findings, AsCare Score, 10P Audit Score (relevant areas)
3. Management of the Mechanical Integrity Program:
Outline, implement, and supervise programs to ensure assets and protective systems are well-maintained.
Keep an up-to-date list of critical assets and protective systems.
Ensure inspection routines for critical assets and protective systems are outlined and working as intended.
Analyze and apply inspection findings to continually enhance asset maintenance.
Performance Metrics – Downtime related to asset integrity, adherence to MI program budget
4. Asset Performance, Maintenance, and Asset Engineer:
Lay out and enact asset maintenance programs and protocols to uphold or boost asset condition and performance as well as develop plans to enhance equipment integrity.
Oversee preventative and predictive maintenance programs linked to mechanical integrity.
Collaborate with the operations and repair teams to fully grasp breakdown issues and to back the development of equipment-specific policies and design changes to enhance asset integrity.
Conduct an annual assessment of asset conditions for maintaining an asset life plan.
Serve as the asset engineer with overall responsibility for maintaining the site
REQUIREMENTS:
B.S. degree in mechanical engineering or another engineering discipline.
5 years of manufacturing experience, with preference given to chemical manufacturing plant experience.
3 years of experience in a similar reliability role preferred.
Technical skills
Proficiency and associated engineering capability to employ technical engineering experience to implement global mechanical integrity standards to enhance SHE and reliability performance.
Understanding of the key factors causing damage in plant equipment, piping, and tanks and the ability to utilize this knowledge to choose suitable inspection methods, identify failure causes, and suggest preventative measures.
Familiarity with internal and external inspection and monitoring techniques and procedures and the capacity to anticipate areas susceptible to corrosion or erosion and recommend appropriate corrective actions.
Understanding of process safety management.
5 years of manufacturing experience, with preference given to chemical manufacturing plant experience.
3 years of experience in a similar reliability role preferred.
Technical skills
Proficiency and associated engineering capability to employ technical engineering experience to implement global mechanical integrity standards to enhance SHE and reliability performance.
Understanding of the key factors causing damage in plant equipment, piping, and tanks and the ability to utilize this knowledge to choose suitable inspection methods, identify failure causes, and suggest preventative measures.
Familiarity with internal and external inspection and monitoring techniques and procedures and the capacity to anticipate areas susceptible to corrosion or erosion and recommend appropriate corrective actions.
Understanding of process safety management.
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